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Formulation System

A formulation and characterisation system designed to handle a range of powders and viscous liquids/slurries. The system is suited to serve a range of industries.
A standalone formulation robot with a UI on screen

Key features

Interchangeable dispensersDispenser types are automatically detected by the system upon loading. The platform's flexible architecture supports a wide range of dispenser types and can accommodate future additions.
WeighingHigh-precision weighing capability with readability down to 0.01 mg and accuracy of up to five decimal places.
Formulation heatingMaintains formulations at elevated temperatures to prevent constituent materials from re-hardening prior to mixing.
Sample mixingSamples can be mixed by either a dual asymmetric centrifuge (DAC) or a sonicator.
Extrusion testingFormulations are transferred from pots into syringes for downstream analytical testing.
Temperature-controlled consumable storageActive heating and cooling capabilities provide temperature control across a range of 4°C to 40°C to maintain material stability.
ServicabilitySystem layout and the design of components allow easy access for cleaning/maintenance.


Overview

Pots are picked from a rack, barcode read, de-capped and placed onto a balance which travels beneath the material dispensers. Here, raw materials are dispensed into the pot using feedback from a Sartorius WZA-245-NC balance to create a formulation.

Formulations are mixed within capped pots using a dual asymmetric centrifuge (DAC) or sonicator. Mixing operations are performed at operator defined points, specified throughout individual formulation workflows. Upon completion of material additions and mixing, the capped pot is returned to the input rack or transferred to a barcoded syringe.

The syringes are loaded into the system pre-assembled with plungers and sample transfer discs. After being transferred to a syringe, an extrusion test is performed if required. To perform the extrusion test, the formulation system loads a syringe with an operator specified dispense tip. During the extrusion test the sample is dispensed using a constant speed whilst monitoring force. If this test is not required, the syringes are manually transferred by an operator to any of the downstream systems for additional characterisation/analysis.

Images

A formulation being dispensed from a syringe into a pot on an automated system
Dispensing stations on an automated formulation system
A recipe management UI on screen for a formulation robot
A dual asymmetric centrifuge (DAC) spinning with a white pot
A sonicator bath on a formulation system
Labman's electric gripper on a formulation system
A syringe transfer module on an automated formulation system
A custom built dual asymmetric centrifuge (DAC) loading system
E-ink display information cards on an automated formulation system
A powder dispensing module on Labman's Formulation System
An automated robot dispensing liquid into a barcoded pot
A formulation being dispensed from a syringe into a pot on an automated system
Rows of syringe tips in a rack on a formulation system
A custom built dual asymmetric centrifuge (DAC) loading system
A mixture of liquids and powders dispensed into a pot on an automated system
A formulation system by Labman
A heating station with four positions on a formulation system
A formulation system with DAC mixer, heating and sonication baths and a rack of syringes
Close up of an automated system dispensing powder into a barcoded pot
An automated formulation system with racks and an XYZ gantry
Material addition steps on a UI serving a formulation robot
Dispensing stations on an automated formulation system
Liquid addition module on a Labman formulation system with Hamilton syringes
A drag and drop UI serving a formulation robot
Rows of syringes in a rack on a formulation system
A syringe of polymer formulation ready to be dispensed
A screen capture of powders and liquids dispensed into a pot
A formulation system with a rack of white pots and syringe tips
A module designed to dispense viscous liquids by Labman
A formulation being dispensed from a syringe into a pot on an automated system
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